Numerical Characterization of Pressure Drop Across the Manifold of Turbine Casing Cooling System

Journal of Turbomachinery 135(3), Mar 2013

Transaction of ASME Turbo Expo 2012 – GT2012-68787

An array of jets is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found in the impingement cooling systems of turbine blades and vanes or in the turbine blade tip clearances control of large aero-engines. In order to correctly evaluate the impinging jet mass flow rate, the characterization of holes discharge coefficient is a compulsory activity. In a previous work, the authors have performed an aerodynamic analysis of different arrays of jets for active clearance control; the aim was the definition of a correlation for the discharge coefficient (Cd) of a generic hole of the array. The developed empirical correlation expresses the (Cd) of each hole as a function of the ratio between the hole and the manifold mass velocity and the local value of the pressure ratio. In its original form, the correlation does not take in to account the effect of the hole length to diameter ratio (t/d) so, in the present contribution, the authors report a study with the aim of evaluating the influence of such parameter on the discharge coefficient distribution. The data were taken from a set of CFD RANS simulations, in which the behavior of the cooling system was investigated over a wide range of fluid-dynamics conditions (pressure-ratio = 1.01–1.6, t/d = 0.25–3). To point out the reliability of the CFD analysis, some comparisons with experimental data were drawn. An in depth analysis of the numerical data set has led to an improved correlation with a new term function of the hole length to diameter ratio.

http://turbomachinery.asmedigitalcollection.asme.org/article.aspx?articleid=1672753

https://www.researchgate.net/publication/287511742_Numerical_characterization_of_pressure_drop_across_the_manifold_of_turbine_casing_cooling_system

Heat Transfer and Effectiveness Evaluation of Multiple Impingement Jet Arrays for an Active Clearance Control System

ISAIF 10-58, 2012

Turbine blade tip clearances control of large aero-engines is currently performed by impinging fan air on the outer case flanges. The present paper reports a numerical and experimental survey aimed to evaluate the heat transfer coefficient of six arrays of impingement holes drilled on circular ducts. Tested geometry replicate the impingement tubes and the by-pass duct used in active control clearance systems. Tube internal diameter is D=12mm, cooling holes diameter d=1mm, span-wise pitch is Sx/d = 12. In order to simulate the flow of the by-pass duct, the impingement arrays are inserted inside a tunnel that replicates the typical shape of a real engine by-pass duct. Numerical and experimental tests were conducted varying both the mainstream Reynolds number and the jet Reynolds number in a range typical of effective engine operative conditions (Rej=2000-10000, beta=1.01-1.20).

Some Improvements in a Gas Turbine Stator-Rotor Systems Core-Swirl Ratio Correlation

International Journal of Rotating Machinery, May 2012

The present work concerns the turbulent flow inside a rotor-stator cavity with superimposed throughflow. The authors focused their analysis on a simple two-faced disk cavity, without shrouds, with interdisk-spacing sufficiently large so that the boundary layers developed on each disk are separated and the flow is turbulent. In such a system, the solid body rotation of the core predicted by Batchelor can develop. The evolution of the core-swirl ratio of the rotating fluid with an outward throughflow is studied by applying a classical experimental correlation, inserted in a one-dimensional (1D) in-house developed code. Results are compared to those predicted by CFD computations. Due to the discrepancies revealed, the authors provided a correction of the experimental correlation, based on CFD computation. Results thus obtained are finally in good agreement with CFD predictions.

https://www.hindawi.com/journals/ijrm/2012/853767/

https://www.researchgate.net/publication/258388139_Some_Improvements_in_a_Gas_Turbine_Stator-Rotor_Systems_Core-Swirl_Ratio_Correlation