Heat Transfer Augmentation Due to Coolant Extraction on the Cold Side of Active Clearance Control Manifolds

Journal of Engineering for Gas Turbines and Power 138(2), Sep 2015

Transaction of ASME Turbo Expo 2015 GT2015-42003

Jet array is an arrangement typically used to cool several gas turbine parts. Some examples of such applications can be found
in the impingement cooled region of gas turbine airfoils or in the turbine blade tip clearances control of large aero-engines. In the open literature, several contributions focus on the impingement jets formation and deals with the heat transfer phenomena that take place on the impingement target surface. However, deficiencies of general studies emerges when the internal convective
cooling of the impinging system feeding channels is concerned.

In this work an aero-thermal analysis of jet arrays for active clearance control was performed; the aim was the definition of a correlation for the internal (i.e. within the feeding channel) convective heat transfer coefficient augmentation due to the coolant extraction operated by the bleeding holes. The data were taken from a set of CFD RANS simulations, in which the behaviour of the cooling system was investigated over a wide range of fluid-dynamics conditions. More in detail, several different holes arrangements were investigated with the aim of evaluating the influence of the hole spacing on the heat transfer coefficient distribution. Tests were conducted by varying the feeding channel Reynolds number in a wide range of real engine operative conditions. An in depth analysis of the numerical data set has underlined the opportunity of an efficient reduction through the local suction ratio of hole and feeding pipe, local Reynolds number and manifold porosity: the dependence of the heat transfer coefficient enhancement factor from these parameter is roughly exponential.

http://gasturbinespower.asmedigitalcollection.asme.org/article.aspx?articleid=2430863

https://www.researchgate.net/publication/272833359_Heat_Transfer_Augmentation_Due_to_Coolant_Extraction_on_the_Cold_Side_of_Active_Clearance_Control_Manifolds

Heat Transfer and Pressure Drop Measurements on Rotating Matrix Cooling Geometries for Airfoil Trailing Edges

Proceedings of ASME Turbo Expo 2015 – GT2015-42594

In the present paper the combined effects of rotation and channel orientation on heat transfer and pressure drop along two scaled up matrix geometries suitable for trailing edge cooling of gas turbine airfoils are investigated.

Experimental tests were carried out under static and rotating conditions. Rotating tests were performed for two different orientations of the matrix channel with respect to the rotating plane: 0deg and 30deg. This latter configuration is representative of the exit angle of a real gas turbine blade. Test models are designed in order to replicate an internal geometry suitable for blade trailing edge cooling, with a 90deg turning flow before entering the matrix array which has an axial development.
Both the investigated geometries have a cross angle of 45deg between ribs and different values of sub-channels and rib thickness: one has four sub-channels and lower rib thickness (open area 84.5%), one has six sub-channels and higher rib thickness (open area 53.5%). Both geometries have a converging angle of 11.4deg.
Matrix models have been axially divided in 5 aluminium elements per side in order to evaluate the heat transfer coefficient in 5 different locations in the main flow direction. Metal temperature was measured with embedded thermocouples and thin-foil heaters were used to provide a constant heat flux during each test.

Heat transfer coefficients were measured applying a steady state technique based on a regional average method and varying the sub-channel Reynolds number Res from 2000 to 10000 and the sub-channel Rotation number Ros from 0 to 0.250 in order to have both Reynolds and Rotation number similitude with the real conditions.

A post-processing procedure, which takes into account the temperature gradients within the model, was developed to correctly compute average heat transfer coefficients starting from discrete temperature measurements.

http://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleid=2428299

https://www.researchgate.net/publication/299928054_Heat_Transfer_and_Pressure_Drop_Measurements_on_Rotating_Matrix_Cooling_Geometries_for_Airfoil_Trailing_Edges

 

CFD Investigation of a Lean Premixed Burner Redesign for High Hydrogen Content Syngas Operation

Proceedings of ASME Turbo Expo 2015 – GT2015-42479

The continuous challenge to develop more efficient and cleaner combustion systems for energy production, promotes the exploitation of traditional fossil fuels in alternative energy cycles capable of abating pollutant emissions. Integrated coal gasification combined cycle (IGCC) technology for instance permits to convert standard coal and other carbon based fuels into hydrogen-rich syngas. These gases are generally used to fuel standard gas turbine engines typically designed for natural gas combustion. Due to the increased propensity to flashback with high hydrogen content, lean premixed burners usually need a specific redesign to ensure adequate flow velocity at the burner exit section so as to extend lean blow out limits.

However design practices for flashback prevention are far from being established especially for these unconventional fuels and it is therefore of interest to rely on CFD analysis to establish flame stabilization process and to predict incipient flashback.
The purpose of this work is to assess the accuracy and reliability of a CFD methodology to describe the flame anchoring process and exhaust pollutant emissions in a high hydrogen syngas version of a standard swirled lean premixed burner which has been tested in a tubular test rig.

Considered numerical setup is based on the use of the Flamelet-Generated Manifolds (FGM) method which is a good choice to combine computational efficiency and detailed chemistry modelling. This work aims at providing a first assessment of the FGM model as implemented in Fluent v15 in the framework of RANS turbulence approach. Four different operating conditions at increasing pressure levels are tested and a detailed sensitivity analysis of the combustion model is provided exploring flamelet generation parameters, turbulence-chemistry interaction closures and methods to assign progress variable variance.

A specifically developed detailed chemical mechanism for H2 was implemented and used to verify NOx emission predicting capabilities of three alternative methods: lookup table generated integrating with presumed PDF, automatic reactor network model based on CFD aero-thermal solution and Fluent native NOx model. Obtained results are validated against available experimental data.

https://proceedings.asmedigitalcollection.asme.org/proceeding.aspx?articleid=2428151

https://www.researchgate.net/publication/299955102_CFD_Investigation_of_a_Lean_Premixed_Burner_Redesign_for_High_Hydrogen_Content_Syngas_Operation

Metal Temperature Prediction of a DLN1 Class Flame Tube by CFD CHT Approach

Journal of Engineering for Gas Turbines and Power 138(3) Sep 2015

Transaction of ASME Turbo Expo 2015 – GT2015-43135

Combustor liner of present gas turbine engines is subjected to high thermal loads as it surrounds high temperature combustion
reactants and is hence facing the related radiative load. This generally produces high thermal stress levels on the liner, strongly limiting its life expectations and making it one of the most critical components of the entire engine. The reliable prediction of such thermal loads is hence a crucial aspect to increase the flame tube life span and to ensure safe operations.
The present study aims at investigating the aero-thermal behavior of a GE DLN1 (Dry Low NOx) class flame tube and in
particular at evaluating working metal temperatures of the liner in relation to the flow and heat transfer state inside and outside the combustion chamber. Three different operating conditions have been accounted for (i.e. Lean-Lean partial load, Premixed full load and Primary load) to determine the amount of heat transfer from the gas to the liner by means of CFD. The numerical predictions have been compared to experimental measurements of metal temperature showing a good agreement between CFD and experiments.

https://gasturbinespower.asmedigitalcollection.asme.org/article.aspx?articleid=2430864

https://www.researchgate.net/publication/272833547_Metal_Temperature_Prediction_of_a_DLN1_Class_Flame_Tube_by_CFD_CHT_Approach